Face Mask Production

High-speed mask production machines from NUCLEUS: fully automatic production of mouth and nose masks (MNM, FFP1–FFP3) – from surgical masks with ear loops or tie bands to FFP2/3 masks.

Surgical and FFP2/3 masks
Up to 250 masks/min
100% servo-controlled
Rolls up to 1200 mm

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Difficult times call for intelligent solutions

Thanks to many years of experience in non-woven ultrasonic welding, we were able to establish a new machine segment at NUCLEUS within a short time, strengthening the availability of important medical equipment.

We have developed our own future-proof, modern machine solutions.

Surgical face masks

DX100 (ear loops): fully automatic production of masks with ear loops, max. 160 masks/min (depending on equipment) – see DX100 – Face Mask Production
DX200 (tie bands): fully automatic production of masks with tie bands, max. 100 masks/min – more on the page DX200 – surgical masks with tie bands

FFP2/3 masks

DX300-KF: fully automatic production of vertical FFP2 masks (vertical FFP2/3 mask with elastic band behind the ears), max. 200 masks/min
DX300-DB: fully automatic production of “duckbill masks” (horizontal FFP2/3 mask with elastic band behind the head), max. 250 masks/min – see DX300 – FFP2 Mask Production

Machine highlights

DX100 (ear loops)

Fully automatic production of surgical masks with ear loops: max. 160 masks/min (depending on equipment), 1–4 material layers, 100% servo-controlled (no central drive axis), max. 1200 mm rolls (option "Maxi" unwinder), visual inspection with automatic rejection (option).

DX200 (tie bands)

Fully automatic production of surgical masks with tie bands: max. 100 masks/min, 1–4 material layers, 100% servo-controlled (no central drive axis), max. 1200 mm rolls (option "Maxi" unwinder), visual inspection with automatic rejection (option).

DX300-KF

Fully automatic production of vertical FFP2/3 masks with elastic band behind the ears: max. 200 masks/min, 1–6 material layers, 100% servo-controlled (no central drive axis), max. 1200 mm rolls, flying roll change (option), visual inspection with automatic rejection (option), inkjet printing.

DX300-DB

Fully automatic production of "duckbill masks" (horizontal FFP2/3 mask with elastic band behind the head): max. 250 masks/min, 1–6 material layers, 100% servo-controlled (no central drive axis), max. 1200 mm rolls, flying roll change (option), visual inspection with automatic rejection (option), inkjet printing.

Videos

DX100 NuMed line – 140 masks per minute
DX200 – tie masks, 100 per minute

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Technical data

DX100 – surgical mask with ear loops	max. 160 masks/min (depending on equipment), 1–4 material layers
DX200 – surgical mask with tie bands	max. 100 masks/min, 1–4 material layers
DX300-KF – vertical FFP2/3 mask	max. 200 masks/min, 1–6 material layers
DX300-DB – duckbill FFP2/3 mask	max. 250 masks/min, 1–6 material layers
Drive	100% servo-controlled (no central drive axis)
Rolls	max. 1200 mm (DX100/DX200 with option "Maxi" unwinder)
Roll change	Flying roll change (option, DX300)
Quality control	Visual inspection with automatic rejection (option)
Printing	Inkjet printing (DX300)

Other machines

Your personal sales partner

You can find our sales partners in many countries in Europe and North America. If you have any questions, please contact us or one of our sales partners. We also prepare welding samples for you.

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