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With its Inline-Modules NUCLEUS covers a wide spectrum of applications.

Wherever an Ultrasonic-Module must be integrated 
into an existing production plant NUCLEUS offers the stable component. 


  • Adaption of speed to external control (alternatively with encoder)
  • Compact design with integrated ultrasonic generator
  • Modular control
  • Comfortable single-plug connection

Machine highlights

Modulare Steuerung

Our add-on modules can be easily integrated into existing production processes and production facilities, thus enabling flexible control. By integrating the additional modules into the external control panel, the units can be easily and conveniently controlled and welding units can be continuously monitored.

Wear Reduction

In the case of particularly thick material or fabrics which need lots of pressure and energy while processed the sonotrode must resist very high impact. Despite the enormous hardness a damage of the hardened sonotrode surface may occur. The legally protected NUCLEUS-FFW-CUT System offers a solution which saves costs as well as time. This wear reducing installation distributes the pressure of the cutting wheel on the whole surface of the sonotrode thus ensuring maximum durability of the sonotrode.

Machine Details

Technical characteristics
Ultrasonic frequency35kHz
Ultrasonic generatorNUCLEUS digital generator DG1 1000W
SonotrodeT10/12: 12mm wide Titan sonotrode (as required)
Contact pressureDigital NUCLEUS press unit with 600 N contact force (without air pressure)
Speedmax. 24,3 m/min
Number of drives2
Welding widthmax. 12 mm
Handling of the machine11“ Multi-Touch-Display
Power supply230 V, 50 Hz reversible to 110 V, 60 Hz
Running speedadaptation by external control (alternatively with encoder)
Generatorintegrated in the module
Connectionconvenient via plug

Application examples for ultrasonic welding

Your personal sales partner

You can find our sales partners in many countries in Europe and North America. If you have any questions, please do not hesitate to contact us or our sales partners. We also prepare welding samples for you.