The NUCLEUS DX100 offers a powerful and precise solution for the automatic production of mouth and nose protection masks thanks to its modular design:

a) Processing of 1 to 4 layers of material with consistently high quality
b) Fully servo-controlled motion sequences – without a central drive axis
c) Integrated nose clip dosing and precise folding stations
d) Ultrasonic welding units for mask bodies and ear straps
e) Direct printing of logos or markings using an INKJET system
f) Processing of roll material up to 1200 mm in diameter with the optional “Maxi” unwinder
g) Visual quality control with automatic rejection (optional)

With a production output of up to 160 masks per minute—depending on the specific configuration—the DX100 combines maximum speed with maximum process stability. The fully servo-controlled architecture with multiple precision servo motors ensures repeatable processes in every production step.

The system can be flexibly integrated into existing production lines or operated as a stand-alone unit. Extensive monitoring and evaluation functions support efficient and transparent manufacturing at an industrial level.

Of course, the DX100 also offers extensive remote maintenance functions and a wide range of Industry 4.0 options for modern, networked production.